Multiclone Dust Collector
Item specifics
- Material of Shell
- Carbon Steel
- Thickness of Shell
- 3mm/4mm/5mm
- Discharge Valve
- Rotary Airlock/Gate Valve/Heavy Hammer Flap Valve
- Certification of Motor
- CE/CSA/UL/ATEX
- Material of Small Cyclones
- Ceramics or Cast Iron
Review
Description
Introduction of Multiclone Dust Collector
Multiclone dust collector is an advanced mechanical dust separation system that uses multiple small cyclones operating in parallel to improve dust collection efficiency. It works on the same principle as a single cyclone dust collector, utilizing centrifugal force to separate dust and particulate matter from the airstream. The system is commonly used in boilers, biomass plants, cement factories, grain processing, and metalworking industries to handle high-temperature, high-dust-load applications. Multiclone dust collector is a durable, low-maintenance solution for high-volume, high-temperature dust control, making it an essential component in industrial air pollution control and pre-filtration for secondary dust collection systems.
Key Features of Multiclone Dust Collector
>Higher Efficiency than Single Cyclone – Multiple small cyclones enhance dust removal, typically achieving 80-95% efficiency for particles above 10 microns.
>Compact & Modular Design – Multiple cyclone tubes arranged in parallel reduce the system’s overall footprint while maintaining high airflow capacity.
>Handles High-Temperature & High-Dust Applications – Ideal for boiler exhausts, furnaces, and cement production where high heat and dust loads are common.
>No Moving Parts – Simple, durable design with minimal maintenance requirements.
>Pre-Separator for Fine Filtration Systems – Often used before baghouse or electrostatic precipitators to reduce dust load and improve efficiency.
>Customizable Configuration – Available in various cyclone tube sizes and numbers to match specific air volume and dust concentration needs.
Components of Multiclone Dust Collector
1. Multiclone Cyclone Tubes
>Array of Small Cyclones – Multiple small-diameter cyclones operate simultaneously, improving dust separation.
>Tangential Inlet – Introduces dust-laden air into each cyclone tube to generate centrifugal separation.
>Central Air Outlet – Located at the top, allowing cleaned air to exit.
2. Dust Collection System
>Dust Hopper – Collects separated dust at the bottom of the unit.
>Rotary Airlock Valve (Optional) – Controls dust discharge while preventing air leakage.
>Dust Bin or Screw Conveyor (Optional) – Moves collected dust to disposal or processing units.
3. Airflow System
>Induced Draft Fan – Generates the necessary suction to pull dust-laden air into the multiclone system.
>Ductwork Connections – Links the multiclone to the dust-producing machinery or exhaust system.
>Exhaust Stack or Silencer (Optional) – Directs cleaned air outside or into further filtration stages while reducing noise.
4. Structural & Control Components
>Support Frame – Provides structural stability for the multiclone unit.
>Differential Pressure Gauge (Optional) – Monitors system efficiency by detecting pressure drops across the cyclones.
>Control Panel (Optional) – Manages fan speed, monitors dust levels, and automates operation.
